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Wing Kit Order [December 28, 2005]: Ordered Wings! [December 29, 2005]: Verfied Order [December 30, 2005]: Van's new pricing [January 14, 2006]: Received wing order confirmation [March 17, 2006]: Wings Shipped! [March 25, 2006]: Received Wings Wing Kit Inventory [8 Hours] [September 2, 2006]: [3 Hours] Started inventory of wings [September 4, 2006]: [1 Hour] More Inventory [September 12, 2006]: [2 Hours] Started inventory on the hardware [September 13, 2006]: [2 Hours] Finished Inventory Spars [29.5 Hours] [September 14, 2006]: [1 Hour] Inspected main spars [September 15, 2006]: [0.5 Hours] Marked spars [September 16, 2006]: [1 Hour] Started work on spar nutplates [September 17, 2006]: [2 Hours] Countersunk spar for all nutplate rivets [September 18, 2006]: [2 Hours] Installed fuel tank nutplates [October 12, 2006]: [1 Hour] Finished fuel tank nutplates [October 13, 2006]: [0.5 Hours] Redid some countersinks [October 13, 2006]: [4 Hours] Finished nutplating/countersinking spars, started tie down brackets [October 14, 2006]: [0.5 Hours] Tie down bracket fabrication [October 16, 2006]: [2 Hours] Right tie down bracket [October 17, 2006]: [3 Hours] Finished tie down bracket, started rear spar [October 18, 2006]: [0.5 Hours] Prep to cut rear spars [October 19, 2006]: [1 Hour] Trimmed rear spars [October 22, 2006]: [3 Hours] Finished doublers. [October 23, 2006]: [2 Hours] Prep parts for priming [October 25, 2006]: [0.5 Hours] More rear spar priming prep [October 26, 2006]: [2 Hours] Primed spar components [October 27, 2006]: [3 Hours] Finished front and rear spars Wing [190.5 Hours] [October 28, 2006]: [3 Hours] Started rib deburring [October 30, 2006]: [0.5 Hours] More deburring [October 31, 2006]: [2 Hours] More deburring [November 1, 2006]: [3 Hours] Finished deburring ribs [November 2, 2006]: [1.5 Hours] Rib prep [November 3, 2006]: [2.5 Hours] Finished flanging ribs, started fluting 'em [November 4, 2006]: [2.5 Hours] Finished rib prep, started assembly [November 5, 2006]: [2.5 Hours] Match drilling ribs [November 6, 2006]: [1.5 Hours] Conduit Holes [November 7, 2006]: [0.75 Hours] Finished conduit holes [November 8, 2006]: Wing wiring ideas [November 9, 2006]: [3 Hours] Prepping ribs for priming [November 10, 2006]: [4 Hours] Primed ribs [November 12, 2006]: Wing jig construction [November 13, 2006]: More work on the wing jig [November 15, 2006]: Finished wing jig [November 17, 2006]: [7 Hours] Riveted main ribs to spars [November 18, 2006]: Garage is COLD...BRRRR [November 19, 2006]: [1 Hour] Wings got jacked; Marked wing walk doublers [November 20, 2006]: [3 Hours] Match drilled left wing walk doubler, clecoed top left skin on, and more brackets [November 21, 2006]: [3 Hours] Match drilled left top skins, clecoed right skin on [November 22, 2006]: [1 Hour] Finished brackets for right wing [November 24, 2006]: [0.5 Hours] Detwisted right wing, clecoed on left wing bottom skin [November 25, 2006]: More right wing leveling [November 26, 2006]: [3 Hours] Match drilled rest of wing skins [November 27, 2006]: [3 Hours] Right leading edge [November 28, 2006]: [3.5 Hours] Leading edge work [November 29, 2006]: [2 Hours] Finished prep work on leading edges [December 28, 2006]: [4 Hours] Deburred Leading edge [December 29, 2006]: [3 Hours] Deburred left LE and prepped all LE for priming [December 30, 2006]: [4 Hours] Primed and dimpled leading edge parts [January 12, 2007]: [0.5 Hours] Prepped inboard leading edge rib and joiner [January 13, 2007]: [2 Hours] Riveted nutplates to joiner; clecoed LE [January 20, 2007]: [1 Hour] Started riveting right leading edge [January 22, 2007]: [2.5 Hours] FINISHED LEADING EDGES [January 24, 2007]: [2.5 Hours] Pitot tube mount [January 26, 2007]: [3 Hours] Started top skin prep - scarf joint [January 27, 2007]: [6.5 Hours] More skin prep - primed skins. [January 29, 2007]: [2 Hours] Finished deburring skeleton; fixed access plate countersink [January 30, 2007]: [1.75 Hours] Countersunk right spar [January 31, 2007]: [0.75 Hours] More spar countersinking [February 1, 2007]: [1 Hour] Finished spar countersinking, started dimpling ribs [February 5, 2007]: [1 Hour] Finished rib dimpling. [February 6, 2007]: [3 Hours] Finished spar/rib prep [February 7, 2007]: [1.25 Hours] Started riveting on right leading edge [February 8, 2007]: [2 Hours] Installed right leading edge, Test fit right tank [February 9, 2007]: [2.5 Hours] Right skins edge finishing and dimpling [February 10, 2007]: [6 Hours] Started riveting on right top skin; left leading edge [February 11, 2007]: [3 Hours] Prepped left top skins [February 13, 2007]: [1 Hour] Worked on right tank fitting [February 14, 2007]: [2.5 Hours] Finished fitting tanks [February 15, 2007]: [1 Hour] Tried to level left wing [February 16, 2007]: [4 Hours] Finished right wing top skin; fixed left wing twist [February 17, 2007]: Built wing cradle [February 18, 2007]: [1 Hour] Leveled/detwisted left wing [February 19, 2007]: [5.5 Hours] Finished left wing top skin [February 23, 2007]: Removed wing jig [February 24, 2007]: [2 Hours] Started aileron brackets [February 25, 2007]: [2.5 Hours] Aileron bracket/brace, flap brace drilling and deburring [February 27, 2007]: [2 Hours] Deburred brackets and braces [February 28, 2007]: [2.5 Hours] Prepped and primed brackets and braces [March 1, 2007]: [2 Hours] Riveted aileron brackets [March 2, 2007]: [2 Hours] Rivets aileron brace; Bottom skin pitot cutout [March 3, 2007]: [4 Hours] Deburred bottom skins [March 12, 2007]: Wings Inspected [March 27, 2007]: [3 Hours] Started pushrods [March 28, 2007]: [3 Hours] Pushrod work [March 29, 2007]: [1.5 Hours] Prepped pushrods and bottom skins for priming [March 30, 2007]: [4 Hours] Primed bottom skins; finished pushrods [March 31, 2007]: [4 Hours] Dimpled bottom skins [April 5, 2007]: [2 Hours] Drilled and countersunk flap brace [April 6, 2007]: [2 Hours] Riveted flap brace, prosealed conduit [April 9, 2007]: [1.5 Hours] Started riveting right bottom inboard skin [April 10, 2007]: [2.5 Hours] Finished bottom right inboard skin, started outboard [April 11, 2007]: [2.5 Hours] Finished right wing! [April 20, 2007]: Heated pitot tube arrived [April 26, 2007]: [0.5 Hours] Heated pitot testing [April 28, 2007]: [0.5 Hours] Pitot tube routing research [April 30, 2007]: [2 Hours] Started left bottom inboard skin [May 2, 2007]: [2 Hours] Finished riveting left bottom inboard skin [May 3, 2007]: [2 Hours] Working on bellcrank bushings and pitot tube routing [May 4, 2007]: [2 Hours] Finished pitot tube installation tasks [June 13, 2007]: [2.5 Hours] Finished riveting left bottom skins [June 20, 2007]: [1 Hour] Installed left aileron bellcrank [June 21, 2007]: [1.5 Hours] Installed left aileron [September 18, 2007]: [6 Hours] Aligned left aileron; mounted flap [October 9, 2007]: [4 Hours] Mounted right flap/Aileron - FINISHED WINGS! [March 17, 2008]: [1.5 Hours] Installed nutplates for inspection panels Fuel Tanks [114.25 Hours] [November 30, 2006]: [2 Hours] Started right wing Z brackets [December 1, 2006]: [8 Hours] Finished right z-brackets. Got right tank on. [December 2, 2006]: [3 Hours] Right tank match drilling. Worked on angle attachment [December 5, 2006]: [2 Hours] Left tank Z-brackets [December 7, 2006]: New drill press [December 8, 2006]: [1 Hour] More left z-bracket work [December 9, 2006]: [1 Hour] Finished left z-brackets [December 10, 2006]: [3 Hours] Left tank work [December 11, 2006]: [2.5 Hours] Left tank match drilling, started angle attatchment [December 12, 2006]: [2 Hours] Misc tank work [December 13, 2006]: [1.75 Hours] Finished Stiffeners, started capacitive fuel sensor [December 16, 2006]: [3 Hours] Capacitive senders, access hole [December 17, 2006]: [4 Hours] Anti-rotation bracket, access panel work [December 18, 2006]: [2 Hours] Fuel cap / Drain drilling [December 21, 2006]: [0.25 Hours] Finished tank prep [December 22, 2006]: [4 Hours] Deburred Tank Parts [December 23, 2006]: [5 Hours] Skin Prep [December 26, 2006]: [2 Hours] Final preps before sealing [December 27, 2006]: [5 Hours] Riveted stiffeners for both tanks [December 28, 2006]: [3 Hours] Riveted gas cap and fuel drain [December 29, 2006]: [1.5 Hours] Deburred baffels, prepped z-brackets for priming [December 30, 2006]: [3.5 Hours] Primed z-brackets, cleaned parts, riveted my first rib [January 2, 2007]: [3.5 Hours] Riveted two more ribs on right tank [January 3, 2007]: [2.5 Hours] Another interior rib down on the right tank. [January 4, 2007]: [2.75 Hours] Riveted last interior rib on right tank. Prepped left tank [January 5, 2007]: [5.25 Hours] Riveted 3 interior ribs on left tank [January 6, 2007]: [8.5 Hours] Finished left tank interior ribs. Misc work on right tank. [January 7, 2007]: [3 Hours] Misc work on left tank. Resealed iffy spots. [January 8, 2007]: [1 Hour] Misc tank prep [January 9, 2007]: [5 Hours] Sealed inboard and outboard ribs on right tank [January 10, 2007]: [2 Hours] Right tank capacitive fuel sender [January 11, 2007]: [1.5 Hours] Access Panels; finished capacitive sender on right tank [January 12, 2007]: [2.5 Hours] Riveted left inboard rib [January 13, 2007]: [2 Hours] Riveted left outboard rib. [January 14, 2007]: [1.5 Hours] Final prep before closing right tank [January 15, 2007]: [1 Hour] More prep on right tank [January 16, 2007]: [4 Hours] Installed right baffle [January 17, 2007]: [3 Hours] Finished right tank! Finished capacitive sender in left tank. [January 18, 2007]: [1.5 Hours] Leak tested right tank; Prep work on left [January 20, 2007]: [3.5 Hours] Installed left baffle [January 24, 2007]: [0.5 Hours] Finished left tank! [January 25, 2007]: [0.25 Hours] Started leak test on left tank [January 27, 2007]: Finished Fuel Tanks! Ailerons [33.5 Hours] [March 3, 2007]: [0.5 Hours] Aileron Stiffeners [March 4, 2007]: [4 Hours] Finished fabricating stiffeners, deburred skins [March 5, 2007]: [3 Hours] Primed stiffeners and skins [March 6, 2007]: [4 Hours] Riveted stiffeners [March 7, 2007]: [2 Hours] Assembled left aileron [March 9, 2007]: [6 Hours] Assembled right aileron; counterweight prep [March 10, 2007]: [6 Hours] Prep for priming [March 11, 2007]: [6 Hours] Primed; started assembly [March 13, 2007]: [2 Hours] Finished Ailerons Flaps [29 Hours] [March 13, 2007]: [2 Hours] Prepped skeleton; clecoed on bottom ski [March 14, 2007]: [2.5 Hours] Shims, Skins and Hinges [March 15, 2007]: [1.5 Hours] Fabricated Angle, match drilled top skin [March 19, 2007]: [3 Hours] Bent FL-706B, lots of drilling and countersinking [March 20, 2007]: [2.5 Hours] Deburred flap parts [March 21, 2007]: [2 Hours] Prepped parts for priming. [March 22, 2007]: [1.5 Hours] Primed parts [March 23, 2007]: [2.5 Hours] Started flap assembly [March 24, 2007]: [5 Hours] Left flap assembly [March 25, 2007]: [3 Hours] Finished left flap [March 26, 2007]: [3.5 Hours] Finished right flap! Wingtips [15 Hours] [March 29, 2008]: [6 Hours] Started left wingtip [March 30, 2008]: [7 Hours] Completed right wingtip, started lens [April 2, 2008]: [2 Hours] Finished lenses |
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Last Modified: September 2, 2010 |